gullfo wrote:berry berry nice! it will be interesting once you get the seals up to see how much sound is getting blocked
Hi Glenn !
Thank-you very much. Before I get the stops & seals in I was gonna wait until the
interior of the room gets the drywall mudding ... and maybe painting.
The thinking is to stay with the 'maple' wood for the door stops ... and even for the
1x that seal/ cover the drywall/ jamb seam.
Glenn, I must say, the more I studied the modified 'Super Door' design that you provided,
the more sense it made, with ALL indications that this IMPROVES upon Rods' design. The
dual walls are COMPLETELY separated. ALSO ... that was a HUGE call on going with Maple
for the jambs. The price was reasonable ... but the quality and strength of this wood is
really beautiful. My carpenter was very please to see this choice. The solid birch door is
also quite nice too. We have some NICE grain pattern. Definitely NOT going to paint
the door nor jamb ... it was suggested maybe a shellac, with some type of grain highlighter
added to it. I'd like it to look like furniture
MadMax ... hey, as always, thanks for checking on me! I enjoy hearing from ya
Yes ... the perimeter spacing off the floor/ ceiling/ and the adjacent walls do have backer rod
and caulking on BOTH layers. As you know, Glenn was very specific about this technique,
and I tried to implement this throughout the build.
Although I have/had a collection of backer rod ... my preference has been to try to stay
with the 3/8" variety ... but I confess ... a piece or two of 1/2" was needed in spots. It's
amazing just how difficult real material can be in 3 dimensional space
Today we had an opportunity for a short build session, which thankfully my brother was
able to help install the 2nd drywall/ GreenGlue layer ... much easier with two people!
While waiting for him to arrive, I went ahead and installed a few 'sway' braces around the
door hinge and closer side. Here's one of the pix
PL_PID_1000000358.jpg
I was completely sure if they were really needed ... but then, I've not dealt with a door of
this girth

I remember the conversation I had with the designer from PAC International
[geesh ... I can't remember his name, nor the company ... it's been THAT long ago]. But
he detailed a recommended placement. So along with the wall sway braces that went in
before, I added 2 on the hinge side, and 1 on the closer side. Maybe it's overkill, but I had
the pieces, and while the wall was opened I figured I didn't want to regret NOT putting them
in. Hard to tell from my lousy photos.
Interior 2nd layer drywall ... loading up the pieces with GG !
PL_PID_1000000360.jpg
With the drywall install, I went into sealing prep mode ... backer rod ... between the floor
and wall, wall/ceiling, and between wall and jamb.
PL_PID_1000000361.jpg
Side note ... even though we had to hold for the door before completing the drywall, when
this time came, we STILL maintained the 'interlocking drywall' concept throughout.
Before caulking, I wanted to protect the maple jamb, so I first covered it with blue painters
tape.
PL_PID_1000000362.jpg
Finally ... and again with the lousy pixs ... we have an interior room with 2 layers sealed.
When everything is dry, I'll need to recheck all this ... but happy to report that this final
layer is flush to the jamb as diagrammed. The door molding will sit snuggly across the wall
and jamb
PL_PID_1000000363.jpg
If all is good ... and passes YOUR inspection ... my hope is to get the 'mudders' in for the
first round. I know you must have given these instructions a hundred times of more ... but
for those of us dazed & confused from smelling caulk fumes
I'm having drywallers do this, and more than likely, they'll go with what they would do for
any regular room ... and THAT's where I need to have your guidance again.
Here's what I thinking .... for the 2 corner kickouts in my room, I was hoping to have a
rounded corner look. It was mentioned they could use a plastic 'bullnose' corner. Is this
good ???
Mud & taping. What is the preferred application. Walls to ceiling connection, Wall-wall,
Floor to wall ... wall coming to jamb ?!?!? Plus all the seams on the walls & ceiling.
What gets taped? NOT ???
Anything special about the mud ??
The corners ... do they use 'beading'.
Once again ... the 'student' humbly seeks guidance.
Sincerely.