Re: Studio build in Wales, UK...again!
Posted: Thu Nov 22, 2018 5:23 am
Thank-you Stuart for your reply.
It's been a little while since I've posted an update so here's a big one for you all.
We have a structure up! without boring you all with a boring story it's been up and down but miraculously we have something that resembles a room.
The short of it is, we unknowingly hired cowboys who should never have taken on the job, even though it is an incredibly simple job that still managed to make a mess of it. The structure is not perfectly square, the ridge beam is made up of two beams with a central truss... the truss is off centre.... ridge is like a slightly bent banana. BUT believe it or not it ended up being a million times better than the first TWO attempts... yes. sigh. I could go on.... but I shan't.
So we now have a frame with 18mm OSB on the outside. Just to remind you I am building this studio in stages due to budget and time restraints, and I've started unusually with my inner leaf rather than outer. I will add the outer leaf at a later stage, but having the inner leaf constructed first will allow me to get a lot of my gear that is either in storage or cluttering up our house or my parents house all setup in one place.
Since the inner leaf is temporarily exposed to the outside world, weather proofing is required though eventually will not be needed once it is all covered with the outer leaf, so the roof is just felted for now with a 1' overhang all around. This will eventually be cut off when the outer leaf goes up.
This week I've been weather proofing the OSB walls with a brush on stain solution. Believe it or not OSB is incredibly resilient to moisture in the short term... it's been untreated like this for over 2 months and within that time we've had almost non stop rain and the worst storm to have hit the UK in over 30 years... so bad that everywhere near rivers was flooded and there has just been an insane amount of rain fall as well as 80mph winds. The studio in its naked state has survived it as if nothing happened. Of course I would not recommend leaving it untreated forever but it's nice to know that 1. it didn't blow down and therefore must be strong enough to cope with the weather here and 2. it has not turned into a soggy mess. I was very surprised about this and I was planning to felt or clad it to protect it, but it appears to be bone dry inside and stain should be enough. so for those of you using OSB and are worried about rain, it seems there is no immediate reason to worry too much. The OSB looks as virgin as the day it was installed.
My next job will be to get the temporary doors on and then get the drywall layers up. I am building this inside out so I will beef up the OSB with 2x 15mm drywall layers backer rodded and caulked and held in with cleats in each bay between the studs. The ceiling I will use 'beef up modules' made from frames and inserted in to the bays.
My only questions for now are:
1. despite it appearing dry inside is there a chance that moisture could soak through the OSB from the outside (even with the weatherproofing stain) and then causing the drywall to get damp? This is my main worry as it would be hidden. If there is a chance of this then I will install a damp proof membrane internally on the OSB before putting the drywall layers.
2. if the answer to the above is no, then should I install a vapour barrier for internal moisture? In the UK we rarely do this on our homes, but if we were to do it then it would go on the warm side of the insulation... now as I am building this inside out does that mean it should go over the insulation facing inside the room or behind the insulation between the insulation and the drywall layers?
Any help on this would be great as I do not want to trap moisture by installing either 1 or 2 in the wrong place.
It's been a little while since I've posted an update so here's a big one for you all.
We have a structure up! without boring you all with a boring story it's been up and down but miraculously we have something that resembles a room.
The short of it is, we unknowingly hired cowboys who should never have taken on the job, even though it is an incredibly simple job that still managed to make a mess of it. The structure is not perfectly square, the ridge beam is made up of two beams with a central truss... the truss is off centre.... ridge is like a slightly bent banana. BUT believe it or not it ended up being a million times better than the first TWO attempts... yes. sigh. I could go on.... but I shan't.
So we now have a frame with 18mm OSB on the outside. Just to remind you I am building this studio in stages due to budget and time restraints, and I've started unusually with my inner leaf rather than outer. I will add the outer leaf at a later stage, but having the inner leaf constructed first will allow me to get a lot of my gear that is either in storage or cluttering up our house or my parents house all setup in one place.
Since the inner leaf is temporarily exposed to the outside world, weather proofing is required though eventually will not be needed once it is all covered with the outer leaf, so the roof is just felted for now with a 1' overhang all around. This will eventually be cut off when the outer leaf goes up.
This week I've been weather proofing the OSB walls with a brush on stain solution. Believe it or not OSB is incredibly resilient to moisture in the short term... it's been untreated like this for over 2 months and within that time we've had almost non stop rain and the worst storm to have hit the UK in over 30 years... so bad that everywhere near rivers was flooded and there has just been an insane amount of rain fall as well as 80mph winds. The studio in its naked state has survived it as if nothing happened. Of course I would not recommend leaving it untreated forever but it's nice to know that 1. it didn't blow down and therefore must be strong enough to cope with the weather here and 2. it has not turned into a soggy mess. I was very surprised about this and I was planning to felt or clad it to protect it, but it appears to be bone dry inside and stain should be enough. so for those of you using OSB and are worried about rain, it seems there is no immediate reason to worry too much. The OSB looks as virgin as the day it was installed.
My next job will be to get the temporary doors on and then get the drywall layers up. I am building this inside out so I will beef up the OSB with 2x 15mm drywall layers backer rodded and caulked and held in with cleats in each bay between the studs. The ceiling I will use 'beef up modules' made from frames and inserted in to the bays.
My only questions for now are:
1. despite it appearing dry inside is there a chance that moisture could soak through the OSB from the outside (even with the weatherproofing stain) and then causing the drywall to get damp? This is my main worry as it would be hidden. If there is a chance of this then I will install a damp proof membrane internally on the OSB before putting the drywall layers.
2. if the answer to the above is no, then should I install a vapour barrier for internal moisture? In the UK we rarely do this on our homes, but if we were to do it then it would go on the warm side of the insulation... now as I am building this inside out does that mean it should go over the insulation facing inside the room or behind the insulation between the insulation and the drywall layers?
Any help on this would be great as I do not want to trap moisture by installing either 1 or 2 in the wrong place.